Electronic Design Manufacturing Services
BEL Quality Standards
Seven of BEL’s SBUs / Units have got AS 9100 Certification to address the Aerospace business.
ISO 9001:2015 and ISO 14001:2015
all Units/SBUs/Divisions Testing facilities
ISO 13485:2016
Export Manufacturing SBU-Bengaluru
ISO 27001:2013
13 Units/SBUs/Divisions
ISO 45001:2018
Ghaziabad, Bengaluru and Kotdwara Unit
ISO 20000-1
Software SBU-Bengaluru
AS9100D
19 Units/ SBUs
CMMi Level 5
Software SBU-Bengaluru, Hyderabad Unit & CRL-Ghaziabad
CMMi Level 3
Chennai Unit, DCCS & NCS SBUs – Ghaziabad Unit
Ghaziabad Unit won the CII EXIM Bank Business Excellence Award in 2022 and Commendation for Role Model Organisation
22 Green Channel Status Certificate from DGQA for supply of 65 products manufactured by 12 Units/SBUs
BEL possesses dedicated product engineering teams, state-of-the art production and test facilities and necessary quality and industry-specific certifications to offer entire gamut of Electronics Design and Manufacturing Services.
- Build-to-Print (BTP) and Build-to-Spec (BTS)
- Components, Modules, Sub-systems and Systems
- Trusted supplier to Global OEMs; Establishing long-term supply chain
- Platforms: Space, Airborne and Land Based systems
- Military, Industrial and Medical grade products
Our proven track record of delivering professional electronics products for harsh operational environments, from blizzards of high mountains to saline environment to high temperature of deserts, and mission-critical applications provides us an edge over our competitors.
Stable Supply Chain
The electronics assembly market is facing huge challenges posed by COVID-19 and electronic component shortages and working with us with stable supply chains can alleviate the problems. On the one hand, a stable supply chain ensures sufficient raw materials that can avoid production delays caused by an insufficient supply of raw materials. On the other hand, the quality of components and materials is guaranteed.
Intellectual Property Protection
In the process of communicating with our customers and suppliers, intellectual property rights such as design manuscripts or related business information are involved, so we make sure that confidentiality of information exchanged and intellectual property rights are protected.
PRODUCT ENGINEERING
Our product engineering teams possess the expertise to turn product concept into a reality, no matter the complexity. The experience and skill is on display from initial discussions through final product validation.
- Analog and digital PCB design
- RF design
- Enclosure design & 3D modelling
- Antenna design, simulation, characterization, coupling analysis
- Algorithm development, embedded software, firmware for FPGA/DSP/Microcontrollers/SoC based hardware
- Waveform analysis, Signal-processing
- Network stack
- Power Supply, Chargers, Amplifiers, Controllers
- prototyping& simulation
- Thermal, Structural, Vibration analysis
- DFX & DFM analysis
- Validation
- Environmental compliance
- Custom test fixtures & procedures
- HASS/HALT (Highly Accelerated Stress Screening/ Highly accelerated life testing)
- DFMEA (design failure modes & effects analysis)
- QT and EMI/EMC compliance
Manufacturing
We have complete range of manufacturing and test facilities for PCB assembly, Cable assembly, Precision Fabrication, Composites, Electromechanical assembly, Super Components, Prototyping, Conformal coating, Burn-in and thermal cycling.
PCB Assembly
1. Surface Mount Technology Assembly
High mix high volume
Low mix Low volume
2. Wave soldering
3. Leaded component insertion line
4. X-ray and AOI Inspection
Cable Assembly
We specialize in engineering and producing quality cable assemblies and custom-cables ranging from harsh environment cables to harnesses and complex mechanical subassemblies.
Precision Fabrication Facility
- CNC lathe
- CNC Drill Mill
- CNC Vertical Machining
- CNC EDM Wire Cut Machine
- Robotic/Automatic Welding Facility
Super components
1. Fabrication and assembly of avionics and space-grade components
2. Eutectic die bonder
3. Laser trimmer
4. Laminar flow station
5. Parallel gap welder
6. Gold wire bonder
7. Visual inspection station
8. Plasma cleaner
9. Vapour degreaser
10. Screen exposing system
11. Thin and thick film screen exposer
12. Thick film firing furnace
13. Auto wire bonder
14. High speed auto wire bonder
15. Wirer pull test
16. Class 10000 clean rooms
17. Resistance welder and seam sealer
18. Fine leak detector
19. Gross leak detector
20. Thermal Chamber, -40 to +80 Deg C, Temp Gradient 1 Deg C/min
21.Thermo Vacuum Chamber, Vacuum level xxxxxxxx mbar
Brazing Facility
Salt brazing
Dry hydrogen brazing
Vacuum brazing
Near-field Test Range for Antenna Testing
NFTR Facility
